{"id":6481,"date":"2023-08-24T13:45:19","date_gmt":"2023-08-24T05:45:19","guid":{"rendered":"https:\/\/zltechlaser.com\/?p=6481"},"modified":"2024-01-25T14:49:56","modified_gmt":"2024-01-25T06:49:56","slug":"derin-nufuziyetli-lazer-kaynagi-nedir","status":"publish","type":"post","link":"https:\/\/zltechlaser.com\/tr\/blog\/derin-nufuziyetli-lazer-kaynagi-nedir\/","title":{"rendered":"Derin Penetrasyon Lazer Kayna\u011f\u0131 Nedir?"},"content":{"rendered":"<h2>Giri\u015f:<\/h2>\n<p>Derin n\u00fcfuziyetli lazer kayna\u011f\u0131n\u0131 duydunuz mu? Derin N\u00fcfuziyetli Lazer Kayna\u011f\u0131 geli\u015fmi\u015f bir kaynak tekni\u011fidir. Derin N\u00fcfuziyetli Lazer Kayna\u011f\u0131 (DPLW), tipik olarak metaller olmak \u00fczere \u00e7e\u015fitli malzemelerde derin ve dar kaynak diki\u015fleri olu\u015fturmak i\u00e7in y\u00fcksek enerjili bir lazer \u0131\u015f\u0131n\u0131 kullan\u0131r. Bu yaz\u0131da, nas\u0131l \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 ve art\u0131lar\u0131n\u0131 ve eksilerini inceleyece\u011fiz.<\/p>\n<h2>Lazer Kaynak Prensibi<\/h2>\n<h2><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-3279\" src=\"https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/04\/laser_welding_machine_screen_for_sale-300x225.webp\" alt=\"\" width=\"407\" height=\"305\" srcset=\"https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/04\/laser_welding_machine_screen_for_sale-300x225.webp 300w, https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/04\/laser_welding_machine_screen_for_sale-768x576.webp 768w, https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/04\/laser_welding_machine_screen_for_sale-800x600.webp 800w, https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/04\/laser_welding_machine_screen_for_sale.webp 1000w\" sizes=\"auto, (max-width: 407px) 100vw, 407px\" \/><\/h2>\n<p>S\u00fcrekli veya darbeli lazer \u0131\u015f\u0131nlar\u0131 lazer kayna\u011f\u0131 sa\u011flayabilir. Lazer kayna\u011f\u0131n\u0131n prensibi, \u0131s\u0131 iletim kayna\u011f\u0131 ve lazer derin penetrasyon kayna\u011f\u0131 olarak ikiye ayr\u0131labilir.<\/p>\n<ul>\n<li>G\u00fc\u00e7 yo\u011funlu\u011fu 104~105 W\/cm2'den az oldu\u011funda, \u0131s\u0131 iletim kayna\u011f\u0131d\u0131r. \u015eu anda, n\u00fcfuz derinli\u011fi s\u0131\u011fd\u0131r ve kaynak h\u0131z\u0131 yava\u015ft\u0131r;<\/li>\n<li>G\u00fc\u00e7 yo\u011funlu\u011fu 105~107 W\/cm2'den b\u00fcy\u00fck oldu\u011funda, metal y\u00fczey \u0131s\u0131t\u0131larak \"oyuklara\" g\u00f6m\u00fcl\u00fcr ve derin n\u00fcfuziyet kayna\u011f\u0131 olu\u015fturur. H\u0131zl\u0131 kaynak h\u0131z\u0131 ve b\u00fcy\u00fck bir en-boy oran\u0131 \u00f6zelliklerine sahiptir.<\/li>\n<\/ul>\n<p>Is\u0131 iletimli lazer kayna\u011f\u0131n\u0131n prensibi, lazer radyasyonunun i\u015flenecek y\u00fczeyi \u0131s\u0131tmas\u0131d\u0131r. Ve y\u00fczey \u0131s\u0131s\u0131, \u0131s\u0131 iletimi yoluyla i\u00e7eriye yay\u0131l\u0131r. Lazer darbe geni\u015fli\u011fi, enerji, tepe g\u00fcc\u00fc ve tekrarlama frekans\u0131 gibi lazer parametrelerini kontrol ederek, i\u015f par\u00e7as\u0131 belirli bir erimi\u015f havuz olu\u015fturmak i\u00e7in eritilir. Di\u015fli ve metalurjik ince levha kayna\u011f\u0131 i\u00e7in kullan\u0131lan lazer kaynak makinesi esas olarak derin penetrasyonlu lazer kayna\u011f\u0131n\u0131 i\u00e7erir.<\/p>\n<p>A\u015fa\u011f\u0131da derin n\u00fcfuziyetli lazer kayna\u011f\u0131 prensibine odaklan\u0131lmaktad\u0131r.<\/p>\n<h2>Derin Penetrasyon Lazer Kayna\u011f\u0131 Prensibi<\/h2>\n<p>Lazer derin n\u00fcfuziyet kayna\u011f\u0131, malzemelerin ba\u011flant\u0131s\u0131n\u0131 tamamlamak i\u00e7in genellikle s\u00fcrekli lazer \u0131\u015f\u0131nlar\u0131 kullan\u0131r. Metal\u00fcrjik fiziksel s\u00fcreci elektron \u0131\u015f\u0131n\u0131 kayna\u011f\u0131na \u00e7ok benzer. Enerji d\u00f6n\u00fc\u015f\u00fcm mekanizmas\u0131 \"anahtar deli\u011fi\" yap\u0131s\u0131 arac\u0131l\u0131\u011f\u0131yla tamamlan\u0131r. Yeterince y\u00fcksek g\u00fc\u00e7 yo\u011funluklu lazer \u0131\u015f\u0131n\u0131m\u0131 alt\u0131nda, malzeme buharla\u015f\u0131r ve k\u00fc\u00e7\u00fck g\u00f6zenekler olu\u015fturur. Buharla dolu bu k\u00fc\u00e7\u00fck delik, gelen \u0131\u015f\u0131n\u0131n neredeyse t\u00fcm enerjisini emen bir kara cisim gibidir. Bo\u015fluktaki denge s\u0131cakl\u0131\u011f\u0131 yakla\u015f\u0131k 2500\u00b0C'ye ula\u015f\u0131r. Is\u0131, bo\u015flu\u011fu \u00e7evreleyen metali eritmek i\u00e7in y\u00fcksek s\u0131cakl\u0131ktaki bo\u015flu\u011fun d\u0131\u015f duvar\u0131ndan iletilir.<\/p>\n<p>K\u00fc\u00e7\u00fck delik, \u0131\u015f\u0131n\u0131n \u0131\u015f\u0131nlamas\u0131 alt\u0131nda duvar malzemesinin s\u00fcrekli buharla\u015fmas\u0131yla olu\u015fan y\u00fcksek s\u0131cakl\u0131ktaki buharla doldurulur. K\u00fc\u00e7\u00fck deli\u011fin duvarlar\u0131 erimi\u015f metal ile \u00e7evrilidir. S\u0131v\u0131 metal kat\u0131 malzemelerle \u00e7evrilidir (\u00e7o\u011fu geleneksel kaynak i\u015fleminde ve lazer iletim kayna\u011f\u0131nda, enerji \u00f6nce i\u015f par\u00e7as\u0131n\u0131n y\u00fczeyinde biriktirilir ve daha sonra iletim yoluyla i\u00e7 k\u0131sma ta\u015f\u0131n\u0131r).<\/p>\n<p>G\u00f6zenek duvar\u0131n\u0131n d\u0131\u015f\u0131ndaki s\u0131v\u0131 ak\u0131\u015f\u0131 ve duvar katman\u0131n\u0131n y\u00fczey gerilimi, g\u00f6zenek bo\u015flu\u011funda s\u00fcrekli olarak \u00fcretilen buhar bas\u0131nc\u0131 ile dinamik bir denge sa\u011flar. I\u015f\u0131n s\u00fcrekli olarak k\u00fc\u00e7\u00fck deli\u011fe girer ve malzeme k\u00fc\u00e7\u00fck delikten akar. I\u015f\u0131n hareket ettik\u00e7e, k\u00fc\u00e7\u00fck delik her zaman kararl\u0131 bir ak\u0131\u015f durumundad\u0131r. Yani, k\u00fc\u00e7\u00fck delik ve deli\u011fi \u00e7evreleyen erimi\u015f metal, \u00f6nde giden \u0131\u015f\u0131n\u0131n ileri h\u0131z\u0131yla ilerleyecek ve erimi\u015f metal k\u00fc\u00e7\u00fck delik taraf\u0131ndan b\u0131rak\u0131lan bo\u015flu\u011fu dolduracak ve buna g\u00f6re yo\u011funla\u015facak, b\u00f6ylece kaynak olu\u015facakt\u0131r.<\/p>\n<h2>Derin Penetrasyon Lazer Kayna\u011f\u0131n\u0131n \u00d6zellikleri<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-6495\" src=\"https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/08\/fiber_laser_welding_machine-2-300x225.webp\" alt=\"\" width=\"407\" height=\"305\" srcset=\"https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/08\/fiber_laser_welding_machine-2-300x225.webp 300w, https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/08\/fiber_laser_welding_machine-2-768x576.webp 768w, https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/08\/fiber_laser_welding_machine-2-800x600.webp 800w, https:\/\/zltechlaser.com\/wp-content\/uploads\/2023\/08\/fiber_laser_welding_machine-2.webp 1000w\" sizes=\"auto, (max-width: 407px) 100vw, 407px\" \/><\/p>\n<h3>1) Y\u00fcksek en-boy oran\u0131<\/h3>\n<p>Erimi\u015f metal, s\u0131cak buhar\u0131n silindirik bo\u015flu\u011fu etraf\u0131nda olu\u015fup i\u015f par\u00e7as\u0131na do\u011fru uzand\u0131k\u00e7a kaynak derinle\u015fir ve daral\u0131r.<\/p>\n<h3>2) Minimum \u0131s\u0131 giri\u015fi<\/h3>\n<p>K\u00fc\u00e7\u00fck delikteki s\u0131cakl\u0131k \u00e7ok y\u00fcksek oldu\u011fundan, eritme i\u015flemi son derece h\u0131zl\u0131 ger\u00e7ekle\u015fir, i\u015f par\u00e7as\u0131na \u0131s\u0131 giri\u015fi \u00e7ok d\u00fc\u015f\u00fckt\u00fcr ve termal deformasyon ve \u0131s\u0131dan etkilenen b\u00f6lge k\u00fc\u00e7\u00fckt\u00fcr.<\/p>\n<h3>3) Y\u00fcksek yo\u011funluk<\/h3>\n<p>\u00c7\u00fcnk\u00fc y\u00fcksek s\u0131cakl\u0131ktaki buharla dolu k\u00fc\u00e7\u00fck g\u00f6zenekler, kaynak havuzunun \u00e7alkalanmas\u0131na ve gaz ka\u00e7\u0131\u015f\u0131na elveri\u015flidir, bu da g\u00f6zeneksiz bir penetrasyon kayna\u011f\u0131 ile sonu\u00e7lan\u0131r. Kaynak sonras\u0131 y\u00fcksek so\u011futma h\u0131z\u0131, kaynak yap\u0131s\u0131n\u0131 kolayca daha ince hale getirebilir.<\/p>\n<h3>4) G\u00fc\u00e7l\u00fc kaynaklar<\/h3>\n<p>Alevli \u0131s\u0131 kayna\u011f\u0131 ve metalik olmayan bile\u015fenlerin yeterli emilimi nedeniyle, kirlilik i\u00e7eri\u011fi azal\u0131r ve erimi\u015f havuzdaki inkl\u00fczyonlar\u0131n boyutu ve da\u011f\u0131l\u0131m\u0131 de\u011fi\u015fir. Kaynak i\u015flemi elektrot veya dolgu teli gerektirmez ve erime b\u00f6lgesi daha az kirlenir, b\u00f6ylece kayna\u011f\u0131n mukavemeti ve toklu\u011fu en az\u0131ndan ana metalinkine e\u015fit veya hatta daha y\u00fcksek olur.<\/p>\n<h3>5) Hassas kontrol<\/h3>\n<p>Odaklanan \u0131\u015f\u0131k noktas\u0131 k\u00fc\u00e7\u00fck oldu\u011fundan, kaynak diki\u015fi y\u00fcksek hassasiyetle konumland\u0131r\u0131labilir. Lazer \u00e7\u0131k\u0131\u015f\u0131n\u0131n \"ataleti\" yoktur, y\u00fcksek h\u0131zda durdurulabilir ve yeniden ba\u015flat\u0131labilir. Karma\u015f\u0131k i\u015f par\u00e7as\u0131, say\u0131sal kontrol \u0131\u015f\u0131n hareketi teknolojisi ile kaynaklanabilir.<\/p>\n<h3>6) Temass\u0131z atmosferik kaynak i\u015flemi<\/h3>\n<p>Enerji foton \u0131\u015f\u0131n\u0131ndan gelir, i\u015f par\u00e7as\u0131 ile fiziksel temas yoktur. Dolay\u0131s\u0131yla i\u015f par\u00e7as\u0131na herhangi bir d\u0131\u015f kuvvet uygulanmaz. Ayr\u0131ca manyetizma ve hava lazer \u0131\u015f\u0131\u011f\u0131n\u0131 etkilemez.<\/p>\n<h2>Derin Penetrasyon Lazer Kayna\u011f\u0131n\u0131n Avantaj ve Dezavantajlar\u0131<\/h2>\n<h3>Avantajlar<\/h3>\n<p>1) Odaklanm\u0131\u015f lazer, geleneksel y\u00f6ntemlerden \u00e7ok daha y\u00fcksek bir g\u00fc\u00e7 yo\u011funlu\u011funa sahiptir. Bu nedenle kaynak h\u0131z\u0131 h\u0131zl\u0131d\u0131r ve \u0131s\u0131dan etkilenen b\u00f6lge ve deformasyon k\u00fc\u00e7\u00fckt\u00fcr. Titanyum gibi kaynaklanmas\u0131 zor malzemeler de kaynaklanabilir.<br \/>\n2) I\u015f\u0131k demetinin iletilmesi ve kontrol\u00fc kolayd\u0131r, tor\u00e7 ve nozulu s\u0131k s\u0131k de\u011fi\u015ftirmeye gerek yoktur. Elektron \u0131\u015f\u0131n\u0131 kayna\u011f\u0131 i\u00e7in vakum gerekmez. Bu, yard\u0131mc\u0131 duru\u015f s\u00fcresini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Dolay\u0131s\u0131yla y\u00fck fakt\u00f6r\u00fc ve \u00fcretim verimlili\u011fi y\u00fcksektir.<br \/>\n3) Ar\u0131tma etkisi ve y\u00fcksek so\u011futma h\u0131z\u0131 nedeniyle kaynak mukavemeti, tokluk ve kapsaml\u0131 performans y\u00fcksektir.<br \/>\n4) D\u00fc\u015f\u00fck ortalama \u0131s\u0131 giri\u015fi ve y\u00fcksek i\u015fleme hassasiyeti nedeniyle, yeniden i\u015fleme maliyeti azalt\u0131labilir; ayr\u0131ca, lazer kayna\u011f\u0131n\u0131n i\u015fletme maliyeti de d\u00fc\u015f\u00fckt\u00fcr, bu da i\u015f par\u00e7as\u0131 i\u015fleme maliyetini azaltabilir.<br \/>\n5) I\u015f\u0131n yo\u011funlu\u011funu ve ince konumland\u0131rmay\u0131 etkili bir \u015fekilde kontrol edebilir, bu da otomatik \u00e7al\u0131\u015fmay\u0131 ger\u00e7ekle\u015ftirmeyi kolayla\u015ft\u0131r\u0131r.<\/p>\n<h3>Dezavantajlar<\/h3>\n<p>1) Kaynak derinli\u011fi s\u0131n\u0131rl\u0131d\u0131r.<br \/>\n2) \u0130\u015f par\u00e7as\u0131n\u0131n montaj gereksinimleri y\u00fcksektir.<br \/>\n3) Lazer sistemine yap\u0131lan tek seferlik yat\u0131r\u0131m nispeten y\u00fcksektir.<\/p>","protected":false},"excerpt":{"rendered":"<p>Giri\u015f: Derin n\u00fcfuziyetli lazer kayna\u011f\u0131n\u0131 duydunuz mu? Derin N\u00fcfuziyetli Lazer Kayna\u011f\u0131 geli\u015fmi\u015f bir kaynak tekni\u011fidir. Derin N\u00fcfuziyetli Lazer Kayna\u011f\u0131 (DPLW), tipik olarak metaller olmak \u00fczere \u00e7e\u015fitli malzemelerde derin ve dar kaynak diki\u015fleri olu\u015fturmak i\u00e7in y\u00fcksek enerjili bir lazer \u0131\u015f\u0131n\u0131 kullan\u0131r. Bu yaz\u0131da, nas\u0131l \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 ve art\u0131lar\u0131n\u0131 ve eksilerini inceleyece\u011fiz....<\/p>","protected":false},"author":5,"featured_media":6545,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1,57],"tags":[],"class_list":["post-6481","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-laser-welding-machine-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>What Is Deep Penetration Laser Welding?<\/title>\n<meta name=\"description\" content=\"The laser welding can be divided into heat conduction welding and laser deep penetration welding. 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